PIR Composite Panels and Thermal Break Aluminum Extrusion Frames
ENGINEERED DIY ASSEMBLY
Aluminum Frame, Brush Guard, Solar Mounts, and Rain Water Management in One Complete DIY Solution with no welding
FEA - Finite Element Analysis on Components and Assemblies
Designed flexibility to adapt to multiple applications
Like you, we investigated every habitat solution on the market and found it to be largely over-priced and severely lacking of design features.
We understood the composite wall construction and how diverse foam applications were being used in the industry.
We chose PIR (polyisocyanurate)
Latest and greatest high-density polyurethane
Moisture and flame resistances
Stronger than PUR or EPS/XPS
No wood products are in our panels!
Our patent pending aluminum extrusion panel frame features
Thermal Break to gain both frame integrity and thermal protection
Integrated Brush Guards, Solar Mounting, Wiring Channels, Rain Water Management, and accessory mounting into one mechanical assembly solution.
We engineered a true "Zero Torsion" 3-point and 4-point Sub-Frame
Increasing flexibility for frame mounting
Versatility for more lengthy habitat builds eighteen feet and beyond
We support "Made in the USA"
We were disappointed to find the current expedition RV habitat market was mostly EU or Asia based components. We used our manufacturing history and supply chain partners to solve this problem.
Competitor's COSTS and DELAYS
Expensive options, the lack of a full solution, and habitat cost increases due to the lack standardization
Their non-standard fabrication increased costs and takes weeks to assemble
The Right Alternative
We engineered a flexible and modular solution that leverages "economy of scale" and manufacturing technologies to reduce the cost and provide a complete solution.
Locally sourced materials, thermal resistance, structural rigidity, UV resistance, modularity and flexibility, water resistance and rain management, assembly ease and DIY capability to increase real value to customer satisfaction.